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Polyreflex processing center is set up to meet the customized needs of customers around the world. We have different machines that can be used for the processing of a variety of different plastic materials, such as pp honeycomb board, pp corrugated sheet, PP rigid, PE rigid, ABS and TPO sheets. We can also provide printing services, including silk screen printing and digital UV printing. In addition, we can do bending processing for customers. Bending on Plastic Boards In some specific usage scenarios, the bent plastic sheet can play a better role, and cooperate with the usage scenario to achieve the purpose of the plastic sheet and meet the needs of users.Therefore, bending is a very unique and important process that can help customers solve special needs in the actual application of plastic sheets.Now Let me introduce the bending projects that Polyreflex processing center has done. Material: PP honeycomb board, 10mm thickUse: Seat boardPurpose: After bending the plastic board more fit the human body curve Material: PP honeycomb board, 10-12mm thickUse: Pallet sleeve boxPurpose: After bending, the sleeve can be collapsible when not loading to save space Material: PP bubble honeycomb board, 5mm thickUse: Auto trunk floor mat, package trayPurpose: After bending, the board can fold and easy lift up Material: HDPE, 10mm thickUse: Water tankPurpose: The tank processed by bending is more durable than welding Material: Acrylic, 5mm thickUse: Roof platePurpose: Divert the rain Our bending machine can bend up to 7 meters in length on the plastic sheet. Our factory has an absolute advantage in the processing of large bending plastic sheets.If you have a question welcome to contact us. We will be more than happy to help you.

Of course, welcome to provide drawings with detailed requirements for processing. (Normally CAD drawings are needed.)Polyreflex, as a professional manufacturer with more than 10 years experiences in the industry, not only has the capacity of producing plastic sheet materials, but also has the processing capacity of die-cut, CNC-engraving, drilling, nailing, etc., so that to meet various demands of customers around the world. The cutting machines we have and cutting methods we do Cutting machine from the control mode to distinguish, divided into CNC cutting machine and manual cutting machine. CNC cutting machine is the use of digital programs to drive the movement of the machine tool. When the machine tool moves, the assembled cutting device cuts the object. This electromechanical integration of the cutting machine is known as CNC machine.CNC cutting machine is mainly used for the special-shaped cutting of plain plate and pattern engraving on the surface. By changing different cutting device, cutting out rounded corners, right angles, fine edge, round edge and all kinds of engraved patterns, and also drilling, grooving. Compared with the traditional manual cutting, CNC cutting is more flexible and more accurate. V-cutting PP honeycomb board Engraving PVC foam board Cutting and slotting compact panel Grooving PVC foam board on edge The manual cutting machine, as the name implies, is manually operated by the worker to cut the sheet as required. It has higher technical requirements for workers to operate cutting machines themselves. The manual cutting machine we have the following two kinds, milling machine and saw table. Milling machine (also called trimming machine)When the processing amount is small, it is used to repair the beveled edge, rounded corner, etc.Sawing tableWhen the processing amount is small, it is used to cut out regular shapes such as rectangular, triangle, etc.

Generally HDP's production technology is extrusion, including three roll calender process and plate shaping process. And the production technology of ultra-high molecular weight PE (UHMW-PE) is compression molding pressing. In terms of thickness, the two types of products can be divided as 1. Less than 25mm, the PE sheets are usually produced by extrusion calender process.2. More than 25mm, the PE sheets can be produced either by extrusion plate shaping or by compression molding pressing.The sheets produced by calender process, with very smooth surface, shinning like a mirror.The sheets produced by compression molding pressing process, with not smooth and shinning surface. Molecular weight of HDPE and UHMW PE HDPE usually refers to the PE sheet with molecular weight less than 1.5 million.High molecular weight PE refers to PE sheet with molecular weight more than 3 million. There are 3 million, 5 million, 7.5 million, 10 million etc. molecular weight PE. The higher the molecular weight, the better the wear resistance.Ultra-high molecular weight PE has excellent properties of wear resistance, impact resistance, low temperature resistance, corrosion resistance, sanitation and non-toxicity. Performance differences between HDPE and UHMW PE Chemical resistance Both materials have excellent chemical resistance and can be used in 95% chemical environments.HDPE can't resist the corrosion of concentrated hydrochloric acid, sulfuric acid and nitric acid in high temperature, and UHMW-PE can be used to store 80 ° C hot concentrated hydrochloric acid, sulfuric acid and nitric acid, and have stable performance. Impact resistance HDPE and UHMW-PE have much better impact resistance than other plastics, such as PP, PVC. To Compare HDPE and UHMW-PE, the impact resistance of UHMW-PE is obviously better than that of HDPE, and its impact resistance absorption value is the highest among all plastics. Therefore, it is widely used in the mechanical workpieces of ships, aircraft and machine tools. Low temperature resistance HDPE can maintain good mechanical properties at low temperature - 30 ° C. UHMW-PE can still maintain excellent impact strength at -196 ° C in the liquid nitrogen, not brittle. Among all plastics, UHMW-PE has the best low temperature resistance. Environmental protection and non-toxic HDPE and UHMW-PE is environmental protective and non-toxic, easy to clean, no smell, can direct contact with food, medicine, good to replace expensive stainless steel materials.

The shortage of natural resources is becoming more and more prominent, and reducing the consumption of paper products is imminent. One of the industries with the largest use of paper products, the logistics packaging industry, has gradually used in various new alternative packaging. The most common alternative packaging is plastic packaging. Advantages of Polyreflex Plastic Pallet Box The service life of the pp honeycomb board pallet box is about 15-20 times than that of carton box. The carton is a one-time product that will be damaged if after several times using, while the service life of the honeycomb board pallet box will be much longer, which greatly reduces the cost.  In addition to the powerful function, honeycomb board pallet box can also play a beautiful role. Because the surface of the board is very smooth, many manufacturers will paint the outer layer with different colors or patterns to improve the overall level of the box and make it more attractive. At the same time, it will also improve the quality of the goods inside, bringing more benefits to businesses. Advantages of Polyreflex PP Honeycomb Board PP honeycomb panel is environmentally-friendly board and recyclable packaging materials. Using the honeycomb board for industry recycling and resource reusing is the direction of development, which will have great potential for the overall development of the honeycomb board packaging industry. Due to the characteristics of the material, honeycomb panel packaging products have certain advantages in recycling, which also brings production cost savings and reduction.Honeycomb board is a tasteless, non-toxic material, which can be used repeatedly. It is not only moisture-proof and dustproof, but also flame retardant, antistatic ,etc. Making the sheets into a variety of different shapes of logistics turnover boxes, in the process of using this box, it can help us to avoid various situations in transportation to a greater extent. For example, due to the bumping of the car, the goods are bumped and bumped, and due to the static electricity in nature, the valuable accessories are damaged, the use of honeycomb pallet sleeve box can protect our products from the damage.The color, size, shape, thickness, toughness, hardness and printing of plastic honeycomb panels can be flexibly customized according to customer requirements. LEARN MOREPolyreflex Polypropylene Honeycomb BoardPolyreflex Plastic Pallet Box / Pallet Container

PP honeycomb panel is made by two skin surface and honeycomb core, we have two processing to produce PP honeycomb panel. Firstly, considering to the panels with same weight (g/sqm)1) If clients focus on the strength more than the flatness of surface, we will adjust our core material stronger and surface skin will be thinner, then the honeycomb structure is visible on the surface. 2) If clients focus on the flatness more than strength, we will adjust our surface skin to be more thicker, then the honeycomb structure is not clear on the surface.  Secondly, considering to the panels with different weight (g/sqm)1) If the panel in thickness 3mm less than 1000gsm, the structure is visible.2) If the panel in thickness 3mm more than 1200gsm, it is hard to see the honeycomb structure on the surface. Thirdly, If we produce the thickness to 5mm or above, with heavier gram weight, the honeycomb structure is invisible.Please see below picture for your reference. If you have more questions about it, you may contact us.

We all know the package is very important for a long-distance transportation, especially for some fragile products. So, what kinds of package do Polyreflex company provide? Today we are going to share our professional package to you, it includes: PE film/bag packing, Kraft paper, Carton packing, PE bag/film with pallet and carton with pallet. PE film / PE bag packing Kraft paper packing When we produce the products, we will use PE film/bag or Kraft paper to wrap/pack the goods for protection. Especially for lightweight products, like PP corrugated sheet, PP honeycomb sheet. Carton packing PE film or PE bag with pallet Carton box with pallet Wooden box / crate packaging How do you think above package? Highly appreciated if we can get your comment or suggestion so that we could improve us and make them better and better.  If you would like to know more details, please feel free to contact us.  

From the structural point of view, the common types of lightweight polypropylene plastic boxes include stackable type, integrated assembly type, foldable type, edge and corner reinforcement type, internal protection type, and box-with-lid type. 1. Standard stackable turnover box With top profiles and corners, so that the box body more stress, more solid, easy to stack, and space saving. 2. Carton Type Corflute Box The box body adopts carton type design. The cover can be used with Velcro, the bottom of the box can be the same as the cover or folding cross design. After folding, the hollow plate turnover box occupies little space, light, convenient storage and transportation, low cost. 3. Folding Type PP Fluted Turnover Box  The bottom and upper bend of the box body adopts folding type design, so that the box body can be folded and stored, take up little space, transportation and storage is flexible and convenient, the box is surrounded by edge bars and movable corners, so that the hollow plate turnover box is more stressed, more stable. 4. Enhanced Type Turnover Box Box bodys four bottom edges and four corners and height edge are reinforced with plastic protection profiles to enhance more protection, strengthen the supportive force. 5. Protective Type PP Hollow Box Box body and internal dividers can be pasted by EVA, EPE foam, flannelette, etc., to better protect the product surface from scratches. 6. With Cover type Container The plastic corrrugated box with cover can better protect the product, play the role of dust prevention. Customers can choose pp corrugated sheet cover or other cover. Click here for more details on polypropylene plastic boxes.If you already have experience in purchasing plastic boxes, or if you have complete drawings, please contact us directly for a quote.

Polyreflex plastic boxes have the advantages of waterproof and durable, stable structure, high impact resistance, good bearing performance, shockproof, light weight, anti-static, conductive, flame retardant, reusable, recyclable, and diverse colors. 1. Good Mechanical Properties The special structure of the plastic hollow board makes the corrugated box has good rigidity, impact resistance, high compressive strength, shock buffer, high stiffness, good bending performance and other excellent mechanical properties. 2. Light Weight and Material Saving The empty container has less consumables, light weight and easy handling and storage. 3. Heat and Sound Insulation Due to the hollow structure, its heat transfer and sound transmission effect is significantly lower than the solid plate, with good heat and sound insulation, etc. 4. Anti-static, Conductive, Flame Retardant By means of modification, mixing and surface spraying, the corflute box can be made to have the properties of anti-static, conductive or flame retardant and so on. 5. Stable Chemical Properties The correx box can be waterproof, moisture-proof, anti-corrosion, insect-proof, and free from fumigation compared with cardboard and wooden board. 6. Smooth and Beautiful Surface, Diverse Color Due to the special molding process of plastic hollow board, any color can be achieved through the color master batch, and the surface is smooth and easy to print. 7. Environmental Protection Effect Obvious The polypropylene corrugated box has the characteristics of non-toxic and pollution-free, and the disposal of waste is simple and will not cause pollution to the environment.It can also be reused to make other plastic products. 8. Easy to Design and Customize According to the product size flexible design of various sizes, various structures, suitable for all walks of life for a variety of purposes of the box, such as hollow plate turnover box, hollow plate knife card, logistics express packing boxes, agricultural products packing boxes, partition, etc. 9. The Cost of Sampling and Bulk Production Samples of plastic corrugated box can be man-made, no need special tool or mold, low proofing cost; The mass production  is simple, only need die-cutting mold, MOQ (minimum order quanty) requirement not very high, and the processing cost is much lower than the injection box and many other boxes. 10. Durable Resistant to wear, folding, tearing and corrosion, the case can be recycled use many times. Click here for more details on polypropylene plastic boxes.If you already have experience in purchasing plastic boxes, or if you have complete drawings, please contact us directly for a quote.

PP corrugated sheet, PP honeycomb sheet, PP X-wall plastic sheet all of them are commonly used for packaging industries, some packaging boxes do not require flame retardant, but some for special packaging will do when used for packaging, transportation and padding of electronic products, and when used for packaging, logistics and car interior in automotive industry. Polyreflex's PP corrugated sheet, PP honeycomb sheet, PP X-wall plastic sheet can reach the UL94 standard V-0 grade. The specific conditions are as follows. UL94 flame retardant divides into three grades: V0, V1 and V2. V0 is the highest grade but price is the highest, due to its excellent flame retardant performance and difficult to do. But most customer accept V1 or V2, this is usually used in electronics, home appliances, advertising, packaging, construction, automotive industry, car interiors and other industries.How to test whether the board is flame retardant? Of course, sent it to a professional laboratory is a good choice to do testing. As a user, in order to know whether the product provided by a supplier is flame retardant or not, you can test by yourselves, this is a simple way to determine and close 80% of above cases.1. Prepared a sample size at 120x20mm.2. Clamp the sample strip 6mm from the upper part of the sample with the vertical axis vertical, and then apply the standard test flame of 10s twice. Record the residual flame time after first flame application, and record the residual flame time after second flame application. It is also necessary to record those information about whether the flame material drips from the sample.3. Based on the above information, compare the table below to determine which level the product can reach V0, V1, V2. Criteria conditions V-0V-1 V-2 Afterflame time for each individual specimen t1 or t2. ≤10s≤30s ≤30s Total afterflame time for any condition set(t1 plus t2 for the 5 specimens)≤50s≤250s≤250s Afterflame plus afterglow time for each individual specimen after the second flame application(t2 plus t3) ≤30s≤60s ≤60s Afterflame or afterglow of any specimen up to the holding clampNoNoNo Cotton indicator ignited by flaming particles of drops NoNo No 4. If only one specimen from a set of five specimens does not comply with the requirements, another set of five specimens is to be tested. in the case of the total number of seconds of flaming, an additional set of five specimens is to be tested if the totals are in the range of 51-55 seconds for V0 and 251-255 seconds for V1 and V2. all specimens from this second set shall comply with the appropriate requirement in order for the material in that thickness to be classified V0, V1, V2.5. Polyreflex’s common PP hollow sheet can reach to level V2, it extinguishes within 10 seconds from the fire with flaming material drips.Since PP honeycomb board is mostly used in vehicles and automotive interior materials, our company has conducted tests in accordance with the testing standards of automotive interior parts FMVSS302 and TSM7605G: 2006, and all of them can pass the burning speed required by customers ≤ 100mm/min.. This kind of products are widely used in some models of domestic large-scale automobile factories Toyota, Honda, etc., and auto parts and assembly plants in South Korea, Southeast Asia, and South America. 

How to do screen printing on a plastic sheet? Screen printing is a printing technique in which ink is transferred to a substrate using a mesh, except in areas where the ink is impenetrable by means of a closed template. A blade or squeegee is moved across the screen to fill the opening of the mesh with ink. This causes the ink to wet the substrate. One color is printed at a time, so several screens will be needed to make a multicoloured image or design.What do we need to prepare for screen printing? The following items are necessary.1. Large enough well-ventilated workshop and workbench2. A screen3. A blade or squeegee4. Printing inks5. Substrate LARGE ENOUGH WELL-VENTILATED WORKSHOP AND WORKBENCH The spacious and well-ventilated workshop can ensure that workers can print more efficiently and accelerate the drying of ink. A SCREEN A screen is made of a piece of mesh stretched over a frame. The most commonly used mesh is made of polyester. There are different types of mesh sizes, which are determined by the design. The frame which holds the mesh could be made of diverse materials, such as wood or aluminum. A BLADE OR SQUEEGEE The blade is used to push the ink through the holes in the mesh.  PRINTING INKS According to the substrate, design and the use environment and requirements of final product, we will choose the most suitable ink to print. SUBSTRATE PP CORRUGATED SHEET, PP HONEYCOMB BOARD, PP FILM SHEET, PVC FOAM BOARD, PVC RIGID SHEET, ACRYLIC / PMMA These are all plastic sheets that our company can produce and offer, All of them can be screen printed. Please feel free to contact us for details if you have such printing requirement. If you would like to send us an inquiry for screen printing, please tell us the following information.1. What materials do you want to use?2. Is the finished product used outdoors or indoors? How long is it used?3. Design or printing drawing.4. Quantity to be printed.With the above information, we can offer you a price. Here are some of the screen printing products we made.

Outdoor used material --- plastic corrugated sheet, plastic honeycomb panel and X type twin wall hollow sheet. Outdoor used, that means the material must be UV resistance, and it is used for a long time and age-resistant under the weather of sunning and raining. But how to make UV resistance? Firstly, we have to know the local outdoor used conditions for PP hollow sheets. 1. Intensity of sunlight (annual average UV exposure, continuous data for at least 10 years) .2. Moisture and annual precipitation.3. The lowest temperature. Secondly, what is the service life of PP plastic hollow board? Generally speaking, PP hollow sheet is used for advertising, truck body, construction, and other areas, the life span depends on the conditions of outdoor used and product application.Under the condition of strong ultraviolet rays, heavy precipitation, humid and the lower temperature, the aging speed of PP hollow sheet will be faster. PP hollow sheet will lose its original properties by light, heat, moisture, and other factors. We did a two-years outdoor test on regular honeycomb panels and anti-ultraviolet honeycomb panels.  The sample on the left is the original sample, and the sample on the right has been exposed to sunlight and rain for 24 months.As for the UV-resistant sample, it has not changed much after two years of testing. However, the test results of ordinary samples are not so good. Therefore, to slow down the aging speed of PP hollow sheet, the production formula can be adjusted according to different applications, here are the details how Polyreflex do. * Adding few UV resistant or antioxidant material in product, can effectively improve the atmospheric aging resistance.* To maintain the color durability, it is necessary to add weather-resistant pigments to adjust the color of the color palette, such as iron oxide red, phthalocyanine blue, carbon black, phthalocyanine green, and titanium dioxide pigments, can improve its weather resistance.* Adding appropriate amount of titanium dioxide in PP hollow sheet, not only it will not affect the original properties of the sheet, but also it can improve the atmospheric aging resistance of PP hollow sheet.* Adding appropriate antimony stabilizer to replace lead salt stabilizer in PP hollow sheet, it can improve the impact toughness and atmospheric aging resistance. For Polyreflex lightweight plastic sheets, different product has different life spans:1. PP corrugated sheet can be used outdoors for 2 years.2. PP honeycomb panel and X type twin wall hollow sheet, standard products can be used outdoors for 3 years.If the service life of 2~3 years is not enough for your application, it can be adjusted by adding high-quality UV resistance enhancer for a service life that more than 5 years.Welcome to contact us for more information.

Both corrugated plastic sheet and polypropylene honeycomb guard are high technology hollow structure materials, with features such as lightweight, non-toxic, waterproof, anti-termite, vibration damping, anti-aging and corrosion resistant, etc. Comparison with other materials * Compared with cardboard products, fluted board and honeycomb board have the advantages of moisture-proof, waterproof, corrosion resistance, recycling, etc..* Compared with wood products, fluted sheet and honeycomb sheet have the advantages of moth-proof, moisture-proof, pollution-free and environmental protection, etc.* Compared with injection moulded products, corflute and cellular panels have the advantages of shock resistance, flexible design and no need to open injection moulds, etc. Performance enhancement lightweight board By adjusting formula or through chemical treatment of the surface, Polyreflex plastic corrugated sheets and pp honeycomb boards have excellent performance on properties such as easy printing, UV resistance, flame retardant,electrical conduction and anti-static.The surface resistivity of antistatic plate can be controlled between 106 and 1010 ohm/sq.The surface resistivity of conducting electrostatic plate can be controlled between 103 and 105 ohm/sq. If you are interested in our products, please feel free to contact us.

Polypropylene Sheet is a kind of thermoplastic product made by polymerization of propylenea, it includes Copolymer Polypropylene and Homopolymer Polypropylene Sheet.Polypropylene material is non-toxic, tasteless and waterproof with low density, it can use at around 100℃. It has good chemical stability and easy for vacuforming. The disadvantage of polypropylene sheet is low wear resistance and easy to crisp under low tempreture. Polyethylene Sheet is a thermoplastic product made by polymerization of ethylene.Polyethylene material is odorless, non-toxic, with excellent low temperature resistance at -100~-70 °C. It has stable chemical properties and it’s an excellent electrical insulation product. Polyethylene (PE) Sheet mainly includes HDPE Sheet, LDPE Sheet and LLDPE Sheet.The most popular product is HDPE sheet. HDPE is a high-density polyethylene, it’s a highly HDPE is a non-polar thermoplastic material with high crystallinity.  Both PP and HDPE is widely used in food packaging. They look simiar but they are difference in performance. --- HDPE has higher strength and stiffness than PP.--- HDPE has a better performance on heat resistant, low temperature resistance, anti-aging and toughness than PP.--- The transparency of PP is better than HDPE.--- The price of PP is a little lower than HDPE.--- HDPE is mostly used for structural parts and various parts, while PP is mostly used for water tanks, electroplating tank, containers and others. Use of polypropylene sheet and polyethylene sheet HDPE sheet PP sheet Method for distinguishing between PP and HDPE sheets --- The surface of the HDPE sheet is self-slip, you can touch the surface of the board to distinct. Generally, the surface and sides of HDPE sheet are smooth and feel like a candle, while the side of the PP sheet will produce some burrs and it’s rough.--- The combustibility is different, check the following form. Product Combustibility Combustion Situation After ExtinguishingSmelling PP Easily Fast melting and dropping with yellow flame Few smoke and keep burningOily but less odor HDPE Easily Slow melting and dropping with yellow & blue fllame More smoke and keep burningParaffin burning and big smelling  Related Products Polypropylene (PP) sheet Polypropylene (PP) film Thin PP film Polyethylene (PE) sheet HDPE sheet / LDPE sheet

1) Keep the pp corrugated sheet clean The corona-treated sheet has a strong adsorption force for dust. We recommend that the PP corrugated sheet used for printing should be wrapped by PE film and stored in a clean, dust-free warehouse. Check the following PP corrugated board wrapped by PE film. 2) Try not to paste a sticker on corona-treated panels Try not to paste a temporarily used sticker on the corona-treated PP corrugated sheets because it has a strong adsorption to the glue. The glue will penetrate into the surface of the sheet and is difficult to remove. 3) The best service life of corona-treated panels is six months After six months, the corona effect will diminish. Therefore, it is recommended to print and use polypropylene corrugated board within half a year to ensure the best results. Related Products Polypropylene corrugated sheet coroplast sheet / correx sheet / corflute sheet